Determination of potency of TT-loaded polymer microspheres
2.99 mg, 6.27 mg, 10.43 mg, 13.48 mg, and 14.20 mg of TT polymer microspheres corresponding to batch numbers 1, 2, 3, 4, and 5 (i.e., 5%, 10%, 15%, 20%, and 25% PMMA) were equivalent to 10 LF of TT (Table 4). These were each dispersed in 20 mL of aqueous vehicle and used for the immunization of guinea pigs, and the potency was calculated as per the described procedure. Two weeks after the first immunization, all the animals were bled, and the sera were separated by centrifugation. Undiluted serum and diluted sera (1/2 and 1/4) were tested for neutralization capacity. All five batches of microspheres containing TT produced an antitoxin level below the I.P. standard of 0.05 I.U. per mL. Our control group, i.e., adsorbed TT (PIIC), showed an antitoxin level of 0.1 > 0.05 I.U. per mL.
Table 4Determination of LD50 of the tetanus toxin
Observation of mice
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Toxin dilution | Observations
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I day | II day | III day | IV Day | V Day |
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1/50,000 | S S T | T T T | T2 T2 T2 | T2 T2 T2 | D D D | D D D | | | | |
1/100,000 | S S S | S S S | T1 T1 T1 | T1 T1 T1 | D D T2 | T2 T2 T2 | D | D D D | | |
1/200,000 | S S S | S S S | S S S | T T T | T T T1 | T1 T1 T1 | T1 T1 T2 | T3 T3 T3 | T1 T1 D | D D D |
1/400,000 | S S S | S S S | S S S | S S S | S T T | T T T | T T T1 | T2 T2 T2 | T2 T2 T2 | T2 T2 T3 |
During all our sera titration tests, the control titrations were carried out in parallel to confirm the validity of our neutralization test (Table 5).
Table 5Potency test of tetanus toxoid polymer microspheres-challenge method (on mice) immunization
Details of Samples | Challenge | |
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1 | Microspheres, B. No. 1 (5 % PMMA) | | |
2 | Microspheres, B. No. 2 (10 % PMMA) | volume | 0.5 ml |
3 | Microspheres, B. No. 3 (15 % PMMA) | route | subcutaneous |
4 | Microspheres, B. No. 4 (20 % PMMA) | toxin distribution | 1/476l in peptone water |
5 | Microspheres, B. No. 5 (25 % PMMA) | dose | 50 LD50’s in 0.5 ml |
6 | Adsorbed TT, PIIC, B. No. 1A-0760 | reference used/unitage | WHO-TEXA 340 IU, diluted to 80 IU/ml |
7 | Reference TT vaccine-adsorbed, WHO | | |
In vivo release data revealed that there was a 98.8% release with 25% PMMA loading, whereas in all lower PMMA loads, a significantly lower release was observed (Table 6).44 One month after the first immunization, a booster dose was given to all groups of animals. After the booster dose, the animals were bled at the end of every week for four weeks. The pooled sera titrations after the first week of the booster dose were subjected to a neutralization test. The results are shown in Table 6. The undiluted serum and diluted sera (1/2 and 1/4) of the first four batches of microspheres (5%, 10%, 15%, and 20%) indicated the production of low-level antitoxin that was below 0.05 I.U./mL. The fifth batch, i.e., 25% polymer concentration of microspheres, showed a significant increase in the antitoxin level of more than 0.2 I.U./mL, which, when compared with the level of pooled sera prepared after the second week of the first immunization, was around a four-fold increase. However, when the I.U. per mL of the 25% batch was compared with our control group (PIIC), it was significantly lower.
Table 6In vivo release of Tetanus in terms of protein from PMMA microspheres
S.No. | No. of batches | Release of Plain TT
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0 day | 1 day | 2 day | 3 day | 4 day | 5 day | 6 day | 7 day | 8 day | 9 day | 10 day | cumulative release |
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1 | 5% PMMA | 0 | 47.2 | 53.24 | 54.95 | 58.76 | 57.45 | 56.5 | 53.58 | 51.08 | 50.33 | 50.29 | 58.76 |
2 | 10% PMMA | 0 | 38.84 | 50.32 | 56.69 | 60.33 | 56.34 | 51.57 | 47.03 | 43.89 | 40.31 | 40.08 | 60.33 |
3 | 15% PMMA | 0 | 44.83 | 50.42 | 52.55 | 59.58 | 56.27 | 49.5 | 42.59 | 42.71 | 41.34 | 41.34 | 59.58 |
4 | 20% PMMA | 0 | 44.48 | 55.09 | 63.94 | 75.95 | 65.54 | 59.55 | 50.67 | 50.87 | 47.8 | 47.8 | 75.95 |
5 | 25% PMMA | 0 | 83.33 | 93.93 | 98.8 | 93.75 | 90.25 | 75.17 | 69.95 | 66.69 | 67.21 | 67.26 | 98.8 |
The pooled sera titrations after two weeks of the booster dose also produced similar results to the first week’s sera. It was unexpected to find that the first four batches of TT-loaded polymer microspheres were inefficient in raising the first four batches of TT level, even though all contained the same 10 LF dose of active TT. This may be due to the size of the tetanus toxoid microspheres, which ranged from 4.26 µm to 9.20 µm, corresponding to the increasing polymer concentration of 5% to 20%.
The microparticles of lower size had more distribution at the injection site, and depot release, as in the case of adjuvant site vaccines, was not possible. Additionally, the polymer coating thickness was significantly less than that of the 25% polymer microspheres, where the size was around 13 µm, and the coating thickness was much greater, as evident from Plate Nos. 1, 2, 3, 4, 5, and 5A. Since the release from the microspheres can be much faster, and the concentration of the microspheres at the injection site was also lower than that of the 25% batch and control group, the activity of the antitoxin (plain TT) may have been lost within a short time.
All other batches of microspheres from our study did not show any significant antigenic TT activity after the second week of the first immunization. The in vitro release data is shown in Figure 1 [Release of plain TT (% Release and concentration of protein in µg/mL)] and Table 6. The maximum cumulative percentage release was observed on the fourth day for lower concentrations, i.e., between 5% and 15%, while the maximum percentage release was observed on the third day for higher polymer concentrations, including the 25% batch. After this, the release of TT gradually diminished within seven days. When these results were correlated with the in vivo findings, we observed that the antigenic activity of TT was lower than the minimum level after two weeks of the first immunization. This may be due to the poor level of antigenic TT in the system within seven days following immunization. An observation by the toxin neutralization test after the first week of the first immunization might have shown a better antitoxin level. This reasoning is supported by the increased antigenic TT activity observed after the booster dose, where measurements were taken weekly following the immunization.
The four batches with 5%, 10%, 15%, and 20% PMMA were excluded from antitoxin level estimation after the first week of the booster dose, as the antitoxin level was below 0.05 I.U./mL.
To calculate the endpoint of the antitoxin level produced after the booster dose of the sample toxoids [25% PMMA batch and adsorbed TT (PIIC)], the pooled sera from the first, second, and third weeks after the booster dose were further diluted. The fifth batch was diluted to 1/10, 1/20, 1/40, and 1/80, while the control batch was diluted to 1/80, 1/160, 1/240, and 1/320. These dilutions were titrated to calculate the antitoxin level.
The antitoxin levels indicated by these dilutions were less than 0.5 I.U./mL in the case of the 25% batch and more than 16.0 I.U./mL in the case of the control batch. To estimate the exact antitoxin level, intermediate concentrations of 1/4, 1/6, and 1/8 diluted pooled sera from the first and second weeks, and 1/2, 1/4, and 1/6 diluted pooled sera from the third and fourth weeks after the booster dose were titrated for batch No. 5. Similarly, 1/320, 1/360, and 1/400 diluted pooled sera from the first and second weeks, and 1/240, 1/280, and 1/320 diluted pooled sera from the third and fourth weeks after the booster dose were titrated for the control batch using a similar method. The results for the fifth batch and the control batch indicate that the antitoxin levels for pooled sera from the first, second, third, and fourth weeks after the booster immunization were approximately 0.35, 0.20, 0.15, and 0.10 I.U./mL, respectively, for the fifth batch. The antitoxin levels for pooled sera from the first, second, and third weeks after the booster immunization were around 18, 20, and 14 I.U./mL, respectively, for the control group. The antigenic activity of the 25% polymer microsphere sample batch met the I.P. requirements for the production of antitoxin levels in the range of 0.3 to 0.1 I.U./mL over the weeks following the booster dose.